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EXTENSION SPRINGS

Extension Spring Manufacturing Specifications

While we have listed some of the most common sizes, materials and manufacturing specifications, Newcomb Spring provides completely customized production of all springs and metal forms.

Shapes & Sizes

Spring End Types

Common Materials

Extension Spring Initial Tension

Most extension springs are wound with initial tension. This is an internal force that holds the extension spring’s coils together. The measure of the initial tension is the load necessary to overcome the internal force and begin coil separation. Unlike a compression spring that has zero load at zero deflection, an extension spring can have a preload at zero deflection (see graph). This built-in load, called initial tension, can be varied within limits, decreasing as the spring index increases.

Note that there is a range of stress (and, therefore, force) for any extension spring index that can be held without problems. If the designer needs an extension spring with no initial tension, the spring should be designed with space between the coils. Read more on initial tension.

Initial Tension (P1) is determined by extending the extension spring to a given length (L1) ensuring coil separation. The spring then is extended an equal distance to (L2). The amount of initial tension is equal to two (2) times the load achieved at (L1) minus the load at (L2). The formula for Initial Tension Simplified is (Pi) = 2P1 – P2.

Initial Tension Graph                      Initial Tension Graph

Extension Spring Parameters

Extension Spring Hook Ends

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Extension Spring Diagrams

Here are  just a small selection of the extension spring shapes we have produced, including:

  • Auger Spring
  • Bungee Cord End
  • Door Return Springs
  • Drawbar Extension Springs
  • Cross Center Loop Ends
  • Expanded Hook Ends
  • Reduced Hook Ends
  • Standard Hook Ends
  • Swivel Ends
  • Tear-Drop Shaped Hook Ends
  • Threaded Insert
  • Garter Springs
  • Handle Springs
  • Jumper Springs
  • Rectangular Ends
  • Stove/Oven Springs
  • Tie Down Springs
  • V-Hook